Accessories & optional features.

The new HEIDENHAIN TNC 7 control system focuses on intuitive, task-orientated and individual control. A customised user interface provides the user with optimum support in every situation. Familiar HEIDENHAIN programming functions are supplemented by smart functions. The control elements of the TNC keyboard are retained, providing a solid basis for the control of HEDELIUS machining centres.

The SIEMENS SINUMERIK ONE control system brings your ideas to life. SINUMERIK ONE is the future-oriented CNC system for highly productive HEDELIUS machining centres. For unimagined new possibilities, ideas and business models. For faster innovations thanks to the seamless interaction between the virtual and real worlds. And: SINUMERIK ONE is far more than just a powerful hardware innovation.

An external portable control unit has an electronic hand wheel and several axis and function buttons. This allows you to control the axes or set up the machine at any time and in any place, enabling flexible and efficient operating.

By using a work area partition in the machining centre, two closed, independent work areas for economical chipping in oscillation mode can be created from one work area of the machine. The partition can be inserted or removed in just a few minutes.

HEDELIUS machining centres can be equipped with zero-point clamping systems from GARANT ZeroClamp or SCHUNK NSE. With the help of this standardised interface, you can achieve a significant reduction in non-productive times by simplifying time-consuming cleaning, measuring, alignment and clamping.

The STANDBY tool magazine offers you the choice of 152, 180 or 264 additional tool spaces. With its minimal dimensions of 2810 mm in height and a base area of 1340 mm in diameter, the STANDBY MAGAZIN combines maximum productivity with minimum space requirements.

The area of application of a 3D button ranges from preparatory measurements, such as determining the allowance, to regulating measurements during chipping, such as readjusting fits, to monitoring measurements at the end of the program to create reports.

As standard, HEDELIUS relies on the proven IRT35.70 infrared tool measurement system from m&h for milling machines and machining centres. Tool measurement and tool breakage detection can be carried out flexibly with just one device - even on machines with oscillating machining.

Non-contact tool measurement using a laser beam not only enables precise and non-contact measurement of length and diameters, but also automatic control of tool wear or breakage.

On the ACURA models, HEDELIUS offers fast breakage detection for drills and taps integrated into the tool magazine. After each tool change, the drill or tap is probed with a wand to check the length stored in the tool table. The measuring process only takes approx. 3 seconds and is therefore significantly faster than measuring using a button or laser.

The NC rotary tables installed flush with the machine table extend the range of applications of your TILTENTA CNC milling machine from 5-sided machining to 5-axis simultaneous processing. The clamping weights range up to 1800 kg.

The extensive range of accessories for HEDELIUS travelling column machining centres considerably expands the range of applications for the machines. NC rotary tables for 4-sided machining or swivelling bridges with counter bearings can be integrated into the spacious work areas. As an option, the HEDELIUS machines can be equipped with a zero point clamping system, which is installed in the machine table at the factory.

Swivel bridges driven by an NC rotary table enable multi-sided machining with multiple clamping and thus rationalise series production. Multiple clamping drastically reduces the machine's non-productive times, as the chip-to-chip time, for example, is divided between the individual clamping nests.

When using very long tools such as deep hole drills or tools with a large diameter such as disc cutters or spindle tools, the pick-up magazine is the solution. The magazine is mounted on the side of the machine table and offers space for up to 4 tools. The maximum tool diameter is 210 mm and the maximum tool length is 600 mm.

Clean tray capacity: 500 litres
Filtering level: 1.0 mm
Filter capacity: 180 litres/min
Pump output: 2.0 bar 150 l/min

Separate standing Coolant system with removable steel plate filter insert.

Clean tray capacity: 900 litres
Filtering level: 190 µm
Filter capacity: 180 l/min
Pump output: 2.5 bar 150 l/min

Separate inclined bed belt filter coolant system incl. automatic paper feed, fill level monitoring and steel sieve pre-filter above the filter felt for separating aluminium and plastic chips.

Clean tray capacity: 1400 litres
Filtering level: 190 µm
Filter capacity: 180 l/min
Pump output: 2.5 bar, 150 l/min

Separate inclined bed belt filter coolant system incl. automatic paper feed, fill level monitoring and steel sieve pre-filter above the filter felt for separating aluminium and plastic chips.

**For maximum accuracy

An immersion cooler with integrated agitator keeps the coolant temperature constant. This not only increases the service life of the cooling lubricants, but also benefits the accuracy of the milling process.

**For sustainable oil separation
Optimal is the connection of the agitator with an integrated oil skimmer. Thanks to the separate power connection, the cooler, agitator and skimmer also run during non-production times, e.g. at weekends or on public holidays.

**For improved coolant maintenance
The optional equipment of the Coolant systems with digital sensors for measuring concentration and temperature considerably simplifies coolant maintenance.

**For greater process reliability

Depending on the application, the systems can also be equipped with high-pressure pumps of 25, 50 or 75 bar. By supplying coolant under high pressure, the tool edges are cooled and wear is avoided.

**For optimum machine performance
The separate belt filter Coolant system is equipped with a belt scraper that removes aluminium and plastic chips from the belt and discharges them into a separate chip accumulation container. This ensures efficient cleaning and removal of the chips.

Fully enclosed with electrostatic LTA exhaust filter incl. mechanical pre-filter/follow-up filter and electrostatic filter.

In addition to manually activated blow-off and rinsing pistols for removing chips and blowing workpieces dry, the CNC machining centres can also be equipped with additional rinsing nozzles, which increases process reliability, particularly in automated production and aluminium production.

Equipping the machine with a rinsing pistol, complete with coolant pump and holding device.
Installation in the work area on FORTE and TILTENTA, installation outside the machine on ACURA.

Fully encapsulated rear machine room for dust protection of the travelling column and the complete X-axis.

Built-in side-hung windows in your CNC milling machine are an active safety precaution. They guarantee the machine operator a direct view of the processes in the machine and ensure increased safety, especially when running in new workpieces.

A chip press, which is connected to your CNC machining centre, separates the chips from the cooling lubricants and compresses them into clean, manageable briquettes. This reduces logistics costs, saves valuable resources, generates additional revenue and protects the environment.

Whether classic red, elegant white, bright blue or neutral anthracite - determine the appearance of your new machine to match your company and make a statement to your employees and customers as a modern manufacturing company.

Motor-activated workspace doors on your CNC milling machine increase ease of use for your employees. Automatic doors are particularly recommended for short workpiece runtimes to reduce the workload on your employees.

HEDELIUS uses liquid-cooled direct drive spindles, so-called motor spindles, in its machining centres. You have the choice between different spindle designs from 8,000 to 24,000 rpm with outputs of up to 50 KW, as well as between SK or HSK variants.